Indian Institute of Training & Development (IITD)
&
Pune Management Association (PMA)
Announce Full Day Workshop on
'Poka Yoke': Mistake Proofing, Zero Quality Control!
Friday, 12th Nov 2010 (9.30 a.m. to 5.30 p.m.)
(Pre Registration / Breakfast 8.30 am to 9.30 am)
at Hotel Kalasagar, Near Dai-achi Company, Mumbai Pune Road, Pimpri, Pune - 411018
at Hotel Kalasagar, Near Dai-achi Company, Mumbai Pune Road, Pimpri, Pune - 411018
Please Reply to Email: rajiv@iitdpune.com, iitdpune@gmail.com
Diwali Greetings from IITD!
Based on profound wisdom 'To err is human' & 'Prevention is better than cure'; Poka yoke is a technique driven approach to achieve Zero Defect Quality.
Although being an Industrial Engineer, Mr. Shigeo Shingo, the founder of Poka Yoke realized the limitations of statistical techniques & devised a three step process of ZQC (Zero Quality Control) consisting of:
Source Inspection
100 % Inspection
Stop the process in event of defect
The common sense approach relies primarily on machine vigilance rather than human vigilance because machine never sleeps!
Who Should Attend?!
Machine & Equipment Operators, Supervisors, Officers, Engineers & Managers or anybody interested in Poka Yoke.
After attending the course the participants shall be able to apply Poka Yoke in their own operations. Typically within a week they achieve 70-80 % reduction in defects with little or no capital investment.
Send participants for understanding mistake proofing to avoid REWORK!
The aim is to:
Help people do it right first time.
Prevent mistakes from occurring.
Achieve 100 % defect free production.
It is a system of techniques, which uses simple, low cost, fast, effective Poka Yoke devices to inspect automatically for errors or defective operating condition.
Poka Yoke finds application not only in manufacturing processes but also in service processes, office administration & transaction processes.
Due to proven results, even the standard ISO/TS16949: 2002(E) includes under clause 8.5.2.2 - 'The organization shall use error-proofing methods in their corrective action process.'
Pokayoke Training Module Contents
Session 1 -- Importance of Pokayoke
-- How Pokayoke is Part of Kaizen Activity
-- History of Pokayoke
-- Pokayoke Approach
Session 2 –- Pokayoke Levels
-- Selection of Pokayoke Projects
-- Safety Ignored Examples
-- Pokayoke Reporting
Session 3 -- Pokayoke 10 steps of Implementation
-- Human Tendency & Pokayoke
-- Examples Of Pokayoke
-- How to build Pokayoke Culture
Session 4 -- Case study
-- Hints for Building Pokayoke Culture
-- Q & A Session, Discussion
FACULTY:
Prakash B Yardi, B.E ( Mech)
Mr. Yardi is working in Cummins India, Pune for the last 36 years on various positions. He has worked as General Manager in Marketing and also continuous Improvement Projects as well as production. He was instrumental in starting new Cummins factory at Daman. He has done Kaizen Implementation.
Mr. Yardi has received many prizes and trophies for Kaizen & Pokayoke projects. He conducts Seminars on Quality Circle, Kaizen Culture, Toyota Production System, SMED, Pokayoke, Office Kaizen, 7 Step Q.I. etc.
Mr. Yardi is a Member of Rotract club. He is also active at Sneh Seva, a social organization and completed many projects of water conservation, building small damps at “Dhamari”. Besides he has visited Himalaya for 14 times for tracking as well as traveled abroad.
Medium of Instructions:
English, Hindi & Marathi.
Course Information:
Investment (Donation):
Rs. 1900/- per head.
Incentive:
Rs. 1600/- per head for a group of Three or more Members from the same Organization.
Fees include participation, course material (hard copies), Breakfast, Lunch and tea / coffee. Advance payment of fees is to be drawn in favour of ‘Indian Institute of Training & Development’
Registration:
Please book your seats by 10th Nov 2010 with Ms. Seema 99226 95841 or the undersigned on E mail: iitdpune@gmail.com; rajiv@iitdpune.com
Registration will be on ‘First come first serve’ basis. Register Now!
Certificates will be issued to the participants!
We would be glad to receive your nominations.
With warm regards,
Rajiv Kolhe
Founder Director
Indian Institute of Training & Development
Founder Director
Indian Institute of Training & Development
F # 5, Vishnu Prasad Apartments | 98/82, Right Bhusari Colony | Paud Road | Pune - 411038 | INDIA |
Mobile: 98220 89898 | Direct Line 91 20 2528 4678 | Fax 91 20 2528 6977 |
Mobile: 98220 89898 | Direct Line 91 20 2528 4678 | Fax 91 20 2528 6977 |
E-mail: rajiv@iitdpune.com, iitdpune@gmail.com | Web: www.iitdpune.com |
| Workshops – Open /In-house | Tailor – made Training programmes |
| Hand – holding for System Implementation | Certified Courses | Event Management |
We can avoid MISTAKES! Join workshop on POKA YOKE!
IITD Upcoming Programmes (Nov 2010)
| Day | Date | Programme |
| Fri | 12 Nov -2010 | Poka Yoke |
| Sat | 13 Nov -2010 | Communication Skills |
| Tue | 16 Nov -2010 | Interpersonal Skills & Business Etiquette |
| Fri | 19 Nov -2010 | Conflict Management & Resolution |
| Sat | 20 Nov -2010 | Employees Efficiency Development for Manufacturing Organisations |
| Tue | 23 Nov -2010 | Advance Excel |
| Sat | 27 Nov -2010 | SMED |
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